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Boeing 787 Assembly Facility

December 22, 2021

When you think of Charleston, South Carolina, Boeing’s 787 Final Assembly Building probably isn’t the first thing to come to mind, but it is the first thing you see when you enter the Charleston International Airport. “[It was] the largest construction project on the East Coast at the time and the largest construction project ever in South Carolina,” said Senior Project Manager Steve McGrey of KBR Building Group, a division of BE&K.

The assembly building is a joint venture project between the BE&K Building Group, Turner Construction Company, and design partners BRPH Architects. The facility stands at 1.2 million sq. ft. and was built in just eighteen months. It needed to meet hurricane wind loads due to its proximity to the Atlantic Ocean. This task proved to be challenging for many systems, but UniQuad® proved to be the perfect fit. The UniQuad system worked with the architect’s design without forcing them to compromise their vision, and provided the ideal light levels based on the design of the doors, orientation of the building, the height of the windows, and other factors.

The design on the sixteen massive hangar doors called for precision in panel size and thickness to allow the doors to operate properly while still letting natural light into the building. Even when the doors are fully closed, the UniQuad system provides an abundance of natural light without the unwanted
glare and also reduces the amount of heat that enters the building. This is an impossible feat with typical plastic or aluminum materials found on standard hangar doors. The unwanted glare was eliminated due to the system’s Nano-Cell® technology, which was combined with a matte finish.

The UniQuad system is an assembly of two independent translucent insulated panels, resulting in one integrated and high-performance daylighting system. Boeing’s use of 25,150 sq. ft. of UniQuad,  combined with other green building initiatives, enabled the project to achieve LEED® Gold certification.

“[The UniQuad panels] were integrated into the 85 ft. tall hangar doors on either end,” said McGrey. “Timing was critical to door completion, which then allowed the start-up of the HVAC systems that were necessary for Boeing production tooling installations.”

The speedy installation of the panels allowed for production to begin six months ahead of schedule.
The economic impact of the plant was massive on the city of Charleston. Approximately $10 billion is injected back into the community annually as a result of the facility, with over 7,000 new jobs to help strengthen the city’s workforce. In the last four years, the Charleston workforce was boosted by
more than five percent, according to a recent economic study. Charleston is the first city to house a new Boeing aircraft assembly line outside of the Seattle, Washington base.

Filed Under: Daylighting

Cascade High School

December 15, 2021

Located in the largest geographic school district in Iowa, Cascade High School needed to be renovated to provide much-needed square footage for its student body and staff. For many rural towns in the area, the school and its activities are the heartbeat of the community, and the goal was to reflect that in the school’s design. Featuring 6,590 sq. ft. of our UniQuad translucent wall system, the new exterior skin modernizes and unifies the building’s multiple additions, and has made the school a focal point worthy of its centrality in the community for its unique aesthetic. This project won the 2015 AIA Iowa Design Award and the 2016 AIA Central States Design Award.

Filed Under: Daylighting

UTES Facility

December 8, 2021

The Fort Indiantown Gap, an active National Guard training center in Pennsylvania, needed a new Unit Training Equipment Site (UTES) facility for their stationed soldiers. The new facility was designed to offer soldiers assistance and maintenance support for the vehicles and weapons it houses. 26,540 sq. ft. of our UniQuad translucent wall system, specified in a clear glazing color, was incorporated into the facility’s design to provide ample daylight and ensure that daytime operations run effectively and smoothly with minimal use of artificial lighting.

Filed Under: Daylighting

Allen High School

November 24, 2021

7,780 sq. ft. of Quadwall translucent skylight system was incorporated into the renovation design for Allen High School in Texas. Renovated in 2015, the focus for the updated school was primarily on energy efficiency. Our system, specified in ice white matte and ice white glazing, allows for an abundance of natural uniform daylighting to diffuse into the space below, while minimizing glare and heat gain within the building.

Filed Under: Daylighting

University of Oregon Recreation Center

November 18, 2021

Daylighting played an integral role in the design of the University of Oregon Student Recreation Center, and required a system that could dynamically control light levels in the space to ensure optimal performance. Another goal for the project was to reduce overall energy consumption from electrical lighting and HVAC systems while maintaining a high level of glare-free diffused light. Our IntelaSun system was chosen for its ability to effectively minimize solar heat gain and reduce the facility’s dependence on electrical lighting while being able to control the amount of light that entered the facility. It was designed with the end goal of educating, engaging, and inspiring the campus community to live sustainable and active lives. Due to the majority of the facility’s design being centered on sustainability, the building was awarded LEED Platinum status. It also won the 2016 NIRSA Outstanding Sports Facility award.

Filed Under: Daylighting

Bogan Park

November 11, 2021

After only 15 years, the skylight at the Bogan Park Aquatic Center had completely degraded and discolored, resulting in a dark and grungy environment for the pool’s patrons. We successfully replaced 17,500 sq. ft. of the translucent fiberglass roof covering with our Quadwall system, as well as 2,490 sq. ft. of the vertical walls in the facility. This upgrade allowed for natural, uniform light to diffuse into the space while minimizing glare for those in the space below. Meticulous and concise coordination resulted in a 40% reduction in installation time, allowing the facility to remain in operation for a longer period of time than what was expected.

Filed Under: Daylighting

Choose Daylight! New Product Selector Tool

November 9, 2021

Kingspan Light + Air recently launched a new online tool, choosedaylight.com, to help architects and designers find the right custom daylighting system for their next project. The online tool guides users through a series of simple questions related to their project’s specific design or performance needs, and then presents the best daylighting system solution based on those responses. From the solutions page, users can click on links to additional contact details, downloadable brochures, and architectural consulting information.

 

Click HERE to view the new website and find out which system might be right for your next project.

Filed Under: Canopy, Daylighting, Design Tools, Kingspan, Skylights

The Pavilion at Ole Miss

November 4, 2021

The UniQuad system was installed in The Pavilion at Ole Miss to illuminate the arena floor during games, concerts, and school performances. The system provides an abundance of natural light that diffuses throughout the facility from a 50 ft. elevation down to the stadium’s entrance and arena floor, while reducing both glare and the amount of energy required in the building.

Filed Under: Daylighting

Cypress Springs High School

October 28, 2021

The existing skylight at Cypress Springs High School was in desperate need of replacing, as it had yellowed and decayed to the point where it was no longer letting light through. To bring more natural diffused light to the school, we installed 19,210 sq. ft. of our Quadwall translucent skylight system. Our system, specified in ice white matte and ice white glazing, achieved a greater aesthetic than the original skylight while minimizing glare and heat gain within the space below.

Filed Under: Kingspan

Olympia Regional Learning Academy

October 21, 2021

The Olympia Regional Learning Academy (ORLA) was designed to be the most energy-efficient school ever built in Washington. Integrating both our U-Lite™ low slope canopy and UniQuad wall systems, ORLA combined input and expertise to shape the creation of the site features, cutting edge systems, net-zero goals, and unique aesthetic. The academy houses 600 students and has 27 classrooms, a common area that doubles as a cafeteria and PAC, and more.

Filed Under: Kingspan

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